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Smart cylinder: main production process and application scenarios

Publish Time: 2023-10-17
Smart cylinder is an automation equipment driven by air pressure. It is fast, stable and efficient. It is widely used in automated production lines, robots, automation equipment and other fields. The following is an introduction to the main production processes and application scenarios of smart cylinders.

1. Main production process
design phase
Before making a smart cylinder, careful design is required. The main content of the design includes: determination of the type, size, stroke, material and other parameters of the cylinder; selection of seals, buffers, magnetic switches and other accessories; and design of the control system, etc.

processing stage
In the processing stage, components such as cylinders, piston rods, and seals need to be processed according to design requirements. Among them, the processing of the cylinder needs to pay attention to the surface roughness and geometric tolerance to ensure the performance and service life of the cylinder; the processing of the piston rod needs to pay attention to the smoothness and fatigue resistance; the processing of the seal needs to consider its wear resistance and Anti-aging properties.

Assembly stage
The assembly stage is one of the key links to ensure the quality of intelligent cylinders. At this stage, the various processed components need to be assembled together. At the same time, attention needs to be paid to the order and accuracy of assembly, and the gaps between the piston rod and other components need to be adjusted to ensure that the cylinder can work properly.

detection phase
The testing stage is the last step to ensure the quality of intelligent cylinders. At this stage, performance testing and life testing of the cylinder need to be carried out to ensure that it meets the usage requirements. The testing content includes: testing of the stroke, speed, thrust, accuracy and other parameters of the cylinder; testing of sealing performance and durability of seals and buffers; testing of the working stability and reliability of the control system, etc.

2. Application scenarios
As a kind of automation equipment, intelligent cylinders are widely used in production lines. For example, in automobile manufacturing, smart cylinders can be used to control the motion trajectory of robotic arms to realize automated welding and assembly; in electronic manufacturing, smart cylinders can be used to control the packaging and testing process of chips; in the field of food packaging, smart cylinders It can be used to control the grabbing and placing operations of the robot. In addition, smart cylinders can also be used in medical, scientific research and other fields to achieve automated operation and control.
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